International E-publication: Publish Projects, Dissertation, Theses, Books, Souvenir, Conference Proceeding with ISBN.  International E-Bulletin: Information/News regarding: Academics and Research

Process Parameters Optimization in GFRP Drilling through Integration of Taguchi and Response Surface Methodology

Author Affiliations

  • 1Department of Mechanical and Manufacturing Engineering, Manipal Institute of Technology, Manipal 576 104, Karnataka, INDIA

Res. J. Recent Sci., Volume 1, Issue (6), Pages 7-15, June,2 (2012)

Abstract

The purpose of this paper is to study the effect of process parameters such as spindle speed and feed, drill diameter and pointangle, and material thickness on thrust force and torque generated during drilling of Glass Fibre Reinforced Polymer (GFRP)composite material using solid carbide drill bit. Full factorial Design of Experiments (DOE) has been adopted and the results indicate that spindle speed is the main contributing parameter for the variation in the thrust force and drill diameter is the main contributing factor for variation in torque. The optimum combination of process parameter settings has been found out using the integration of Taguchi method and Response Surface Methodology.

References

  1. Jain S., Yang D. and C.H., Delamination-free drilling of composite laminates Trans. ASME, Journal for Engg and Industry, (116) 475-481 (1994)
  2. Hocheng H. and Tsao C.C., Comprehensive analysis of delamination in drilling of composite materials with various drill bits Journal of Material Processing and Technology, (140), 335-339 (1993)
  3. Mohan N.S., Kulkarni S.M. and Ramachandr, A Optimization of process parameters during drilling of Glass-Fiber-Polyester reinforced composite using DOE and ANOVA IIUM Journal, (7), 13-21 (2006)
  4. Friedrich M.O., Burant R.O. and McGinty M.J., Cutting tools/drills: Part 5—point styles and applications,Journal of Manufacturing, Engineering (83) 29–31 (1979)
  5. Haggerty W.A. and Ernst H., The spiral point drill—self-centring drill point geometry, ASTE (101), 58-66 (1958)
  6. Wu S.M., Shen J.M. and Chen L.H., Effect Multifaceted drills in drilling of composites, Proceedings of the 14th National SAMPE Technology Conference, 456–463 (1982)
  7. Mathe J., Ramakrishnan N. and Naik N.K, Investigations into the effect of geometry of a trepanning tool on thrust and torque during drilling of GFRP composites Journal of Materials Processing Technology, (91) 1–11 (1999)
  8. Komanduri R., Machining fibre reinforced composites, Journal of Mechanical Engineering, 58–64 (1993)
  9. Chandrasekharan V., Kappor S.G. and DeVor R.E, A mechanistic approach to predicting the cutting forces in drilling: with application to fiber- reinforced composite materials, ASME J. Eng. Ind.,(117), 559–570 (1995)
  10. Jain S. and Yang D.C.H., Effects of feed rate and chisel edge on delamination in composite drilling, ASME J. Eng. Ind. (115), 398–405 (1993)
  11. Enemuoh E.U., El-Gizawy A.S. and Okafor A.C., An approach for development of damage-free drilling of carbon fiber reinforced thermosets, International Journal of Mechanical Tools and Manufacturing,41(12), 1795–1814 (2001)
  12. Ghani J.A., Choudhury I.A. and Hassan H.H., Application of Taguchi method in the optimization of end milling parameters, Journal of Material Processing Technology, (45) 84–92 (2004)
  13. António T. Marques, Luís M. Durao., Antonio G. Magalhães., Joao Francisco Silva., Joao Manuel R.S. Tavares., Delamination analysis of carbon fibre reinforced laminates: Evaluation of a special step drill, Journal of Composites Science and Technology, (69), 2376–2382 (2009)
  14. Madhavan S., Lakshmi Narayanan T. and Anant D.A., Sathappan, Influence of Thrust, Torque Responsible for Delamination in drilling of Glass Fabric – Epoxy /Rigid polyurethane foam sandwich hybrid composite, Proc. of. Int. Conf. on Advances in Mechanical Engineering(2010)
  15. Wen-Chou Chen, Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, Inter National Journal of Machine Tools and Manufacture, (37), 1097-1108 (1997)
  16. Man Sheel Cheong, Dong-Woo-Cho, Kornel F. Ehmann“Identification and control for micro-drilling productivity enhancement, International journal of Machine tools and Manufacture, (39) 1639-1561 (1999)
  17. Panda S.S. and Chakraboty D., Monitoring of drill flank wear using fuzzy back propagation neural network, International Journal of Advanced Manufacturing Technology,(34), 227-235 (2007)
  18. Abrao A.M., Campos Rubio J.C., Faria P.E. and Davim J.P., The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite, Journal of Materials and Design,(29), (2), 508-513 (2008)